So here we go. I had a decent walnut board left over, so I figured I would use a portion of that for this project. After taking some measurements of the couch armrest and my board I needed a little more width. Maple saves the day. The dimensions of of this “U” are 8″ inside opening, 6″ tall legs, 14″ long. I figured I didn’t need very thick construction, so I resawed the walnut down from 6/4 to ~3/4
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After the resaw, I flattened one side with hand planes and ran it through my planer. I should have done a better job flattening. I ended with a little bow in each board.
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I cut the pieces down to rough size and glued up the top
Once the glue dried I took the top out of the clamps and scraped the glue off. I then ran it through the planer to flush everything up. Once that was complete I squared up the ends on my crosscut sled and table saw. For the joints I was initially thinking butt or rabbet reinforced with dowels. The boards turned out pretty thin after all the planing. A little less than 1/2 inch and I didn’t want to run the risk of splitting anything. So, I went with just the rabbet joint. I set up my dado stack and sacrificial fence and cut some rabbets.
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I added some glue and clamps and let it sit.
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I found that I had a real difficult time adding pressure without the free ends moving on me. If I make another one, I will cut some scrap spacers to hold them in place. Should have thought of that before I excitedly spread glue on everything.
After the glue up I block planed all the edges flush. In order to eliminate any blowout on the back side, I clamped a small block on the end.
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Here it is all cleaned up
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After hand sanding up to 220. I applied some Medium Walnut Danish Oil.
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If I make another one with maple, I won’t use the tinted Danish oil. I don’t like how mirky it makes the Maple look. It looks nice on the walnut though. Once it fully cures, I will get a picture of it on the couch.
After 5 days of being busy with other stuff I finally got around to applying a little wax to my armrest table and took into the house. I actually wrote this last paragraph about my armrest table on my armrest table.
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